Diamond Systems Tritan Instrucciones de operaciones Pagina 1

Casting SystemInstructions for use

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 3Mixing ratio: 250 g powder : 40 ml mixing liquid.Mixing time in the vacuum

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 4Preheating Crowns/BridgesTo achieve optimum expansion values and stable muf

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 51.2 Working with rematitan®Ultra Investment MaterialImportant! The expansio

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 6Ring-makingThe investment material must be used with metal rings.Making the

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 7MixingImportant! Use only clean, dry mixing bowls and measuring beakers!Alw

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 8Preheating CycleThe expansion of rematitan®Ultra investment material cononl

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 91.3 Working with Trinell Investment MaterialTrinell is the result of ongoin

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 10Mixing:Always use clean and dry mixing and measuring utensils!Attention: U

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 11Preheating Cycle – AlternativesAttention: The end temperature of (870–900°

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 12Weekend Operation:Attention: For weekend operation, use only Trinell mixin

The autocast universal®230 Casting SystemA Instructions for Dental UseB Operating Instructions for the autocast universal®230Casting UnitC Accessories

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 13Availability:Trinell Special Speed Liquid 1000 ml Ord.-No. 107-655-00Trine

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 14Model casting made of Titanium PreparationThe reactive layer, also called the „

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 15Setting timeSetting time is 40 minutes. Refractory should not be placedin a pre

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 161 Upper horseshoe1 main sprue  5 mm2 auxiliary sprues  3 mm2 Upper anterior

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 17Use of rematitan®M-(Ti4)-casting metalrematitan®M has a higher elongation limit

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 18Sprue/sprue formerAll model castings are cast from the top.Sprue formers for mo

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 19Preparation for investingContrary to the crown and bridge technique, removabler

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 20InvestingFor one muffle 2 x 250 g packs of rematitan®Plus investment(Ord.-No. 1

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 21Preheating the muffleHeating rate: 5°C/41°F per minute.150°C 90 min. -> 250

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 222. Titanium one-piece casting techniqueOne-piece casting for crowns of 2° and 4

autocast universal®230 Casting System General informations Stand 1.9. 03The autocast universal®230 CastingSystem fromGeneral information about the aut

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 237. Spruing systemIn the upper jaw, attach 2 sprue channels of 4 mm diameter in

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 24II Telescopic crownsPreparation1. The tooth arch in the silicone mould is firs

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 253. Finishing of titanium castingsSafety advices!Abraded or separated titanium p

autocast universal®230 Casting System Model casting Stand 1.9. 03 A 26PolishingPolish and shine with a soft polishing brush and special titanium poli

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 27Trimming of titanium castings withthe rematitan®finishing k

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 28When using rematitan®ultra investment material:Use Aluminiu

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 294. Casting with AlloysAll customary dental alloys for prost

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 30Ceramic sealOnly high temperature ceramic seals should be u

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 31Recognizing the point of castingAfter igniting the electric

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 A 32The casting process is manually controlled via the “cast”bu

Casting SystemInstructions for Dental Use

Casting UnitOperating Instructionsfor the autocast universal®230Casting Unit

autocast universal®230 Casting System Index Stand 1.9. 03 B 1Index autocast universal®230 Casting UnitB Operating Instructions for the autocast unive

autocast universal®230 Casting System Index Stand 1.9. 03 B 2Instructions for the autocast universal®230 Casting Unit B 17Start-Up B 17Positioning th

InstructionsCorrect useThe autocast universal®230 unit is intended only for meltingand casting titanium and other alloys that are used in dentalprosth

Safety RegulationsSymbols and WarningsIn these Instructions, possible sources of danger are markedby the following symbols.Reference to a possible sou

Note on InstructionsIn accordance with current regulations, these instructionscontain all the information necessary for safe operation of the machine.

Fundamental SafetyInstructionsComments on the Instructions• Good knowledge of the safety instructions and safetyregulations is essential for the safe

Dangers in working with the machineThe autocast universal®230 has been designed and built inaccordance with the latest technical standards and general

Electrical hazards• Any work on the power supply system of the machineshould be carried out only by a qualified electrician orDentaurum Service person

Danger Points• When removing the casting rings or the copper meltingcrucible, there is a risk of serious burns.Danger of burnsAlways use the crucible

autocast universal®230 Casting System Index Stand 1.9. 031. Crowns and Bridges made of Titanium1.1 Working with rematitan®Plus Investment Material A

Modifications to the machine• Do not make changes or modifications to the machinewithout the authorization of the manufacturer.• Any proposed modifica

Note on MaintenanceNever work alone when carrying out maintenance or servicework:Never work alone!High voltage!All work on electrical componentsshould

When working with electrical components, always observethe following five safety rules:• Switch off and disconnectElectrical equipment, components and

Maintenance, repair and troubleshooting• Always carry out the prescribed maintenance work punctually (see page B 28–31).• Pull out the power plug befo

autocast universal®230 Casting System Information Stand 1. 9. 03 B 14Information for theautocast universal®230Casting UnitCasting with TitaniumDue to

Technical dataMelting process:DC electric-arc melting with a tungsten electrode in an inert-gas atmosphere (argon) and special copper crucible.Casting

InstallationLocation• Locate the autocast universal®230 in a clean dry room.• Ensure that the room is sufficiently spacious• Do not position the autoc

autocast universal®230 Casting System Operation of the autocast universal Stand 21.7.04 B 17Start-Up• Open the argon cylinder and the cylinder press

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 18Positioning the melting material (L)a) Titanium• Place th

autocast universal®230 Casting System Operation of the autocast universal Stand 21.7.04 B 19Important:The ”0“ position is for positioning the muffel

autocast universal®230 Casting System Index Stand 1.9. 03Reduced Speed Operation with Microwave Drying A12Complete Speed Operation with Microwave Dry

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 20Do not dislocate the seal wheninserting the muffel! Do no

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 21Initiation of the automatic melting andcasting process wh

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 22Sequence while casting titanium1. The melting chamber in

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 23Manipulating of the process1. Reduction of melting time:P

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 24Casting of alloys:Start of melt and casting process whenu

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 25Non-precious alloys are generallymelted at 50% inverter p

autocast universal®230 Casting System Operation of the autocast universal Stand 1.9. 03 B 26At a power output higher than50%, the second safety glass

Maintenance and settingInspection before every casting process• Check the funnel between the two chambers for castingresidues and clean if necessary.•

Replacing the safety glassThe safety glass can be removed by pressing the tensionspring.Care• The autocast universal®230 requires only a minimum of ca

autocast universal®230 Casting System Error signals – causes and remedies Stand 1.9. 03 B 29Error signals – causes and remediesIf an error occurs dur

autocast universal®230 Casting System Index Stand 1.9. 03Finishing of titanium casting with the rematitan®finishing kit A 27Note on safety A27Descript

Technical serviceShould any other defects or malfunctions occur, please contact the Dentaurum Customer Service Dept.J.P. Winkelstroeter KGTurnstraße

Accessories forautocast universal®230Casting UnitIncluded with basic unit:Titanium casting metal (5 x 31 g)1 melting crucibles1 receptacle for crucibl

Spare parts listNo. Replacement parts Order No.1 Crucible holder 907-001-022 Melting crucible 090-110-003 Electrode (3 piece) 907-001-034 Electrode cl

autocast universal®230 Casting System Machine diagrams Stand 1.9. 03 B 33Lifting cylinderVentilator 2Electric-arc powersupply with HF ignitionDouble

autocast universal®230 Casting System Individual elements Stand 21.7.04 B 34Pressure gaugeH Primary pressure gaugeI Secondary pressure gaugeJ Pressur

autocast universal®230 Casting System Melting and casting chamber Stand 1.9. 03 B 35Melting and casting chamberA Melting chamberB Casting chamberC Ch

autocast universal®230 Casting System Declaration of Conformity Stand 9.6.04 B 36EEC-Declaration of ConformityDentaurum J. P. Winkelstroeter KGTurnst

GießsystemOperating InstructionsAccessories and replacement parts

C Accessories and spare partsMaterials for crowns and bridges made of titanium C2Materials for titanium model casting C5-7Contents of rematitan®finish

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 2Materials for crowns and bridges ofTritan titanium casting m

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 1Crowns and Bridges made of Titanium1. Working with rematitan®Plus Investmen

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 3Trinell investment:Special Speed Liquid 1000 ml Ord.-No. 107

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 4Cervical wax:StarWax C 50 g Ord.-No. 120-212-00Modelling wax

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 5Materials for titanium model castingTritan titanium casting

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 6Wax wire for sprue channels 3.0 mm 250 g round Ord.-No. 1

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 7attachmentsT-Attachment. Easy to activate or exchange. Comes

Contents of Finishing Kit Ord.-No. 135-500-00(1) ST cut-off disk,  40 mm 1 piece(2) STM cut-off disk, mini,  26 mm 2 pieces(3) TX cut-off disk,  22

autocast universal®230 Casting System Accessories and replacement parts Stand 1.9. 03 C 9X-ControlX-Ray unit for titanium castings. Easy to use with

autocast universal®230 Casting System System components Stand 1.9. 03 C 10System components Description Quantity Ord.-No.autocast universal®230 casti

autocast universal®230 Casting System System components Stand 1.9. 03 C 11Description Quantity Ord.-No.Plastic sprue former 5 pieces 090-027-00Muffle

autocast universal®230 Casting System System components Stand 1.9. 03 C 12Description Quantity Ord.-No.Modelling waxes StarWax CB green 50 g 120-201-

autocast universal®230 Casting System Crowns and bridges Stand 1.9. 03 A 2Muffle SystemTo avoid gas entrapment during casting, the sprue conemust be

autocast universal®230 Casting System Guarantee Stand 1.9. 03 C 13All the use recommendations given in writing, verbally or in instruction manuals re