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Dryer troubleshooting guide
For more detailed information, see the “Troubleshooting guide” on page 39.
Problem Possible cause Corrective action
High dew point
(wet air)
Desiccant worn out or saturated Dry cycle machine or replace desiccant.
Incorrect desiccant type Replace desiccant with type and size
recommended by dryer manufacturer.
Regeneration heaters burned out Replace heaters.
Regeneration filter plugged Clean or replace filter.
Regeneration blower reversed Reverse electrical connections.
Air leaks Check and repair auto loader seal and/or hoses
to hopper.
Beds not changing at the proper time Reset or repair controller.
Return air too hot Add or repair aftercooler.
Low airflow
Dirty air filter Clean or replace filter.
Fan motor reversed Reverse electrical connections.
Hoses reversed between inlet and outlet Connect dryer outlet to inlet at the bottom
of the hopper.
No hose clamps; hose disconnected Connect and clamp hoses.
Hose smashed or cut Repair or replace hose.
Short residence time
Hopper too small Use larger hopper.
Hopper not full Keep hopper full.
Tunneling or “rat holes” Remove clumped material or install proper
spreader cones.
Temperature high or
low (or varying more
than ~3°C [~5°F])
Incorrect temperature setting Set correct temperature.
Temperature controller malfunction Calibrate or replace temperature controller.
Dryer not designed to maintain correct range Repair or replace dryer.
Thermocouple loose or malfunction Repair or replace thermocouple.
Heater malfunction Repair or replace heater.
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